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Industrial IoT Gateway System Features
Protocol Compatibility
- Supported Industrial Protocols:
- Modbus TCP/RTU
- OPC UA/DA
- EtherNet/IP
- CAN bus
- MQTT (Cloud Communication)
- Custom Protocol Extension: Supports user-defined private protocols.
Data Acquisition & Processing
- Real-Time Data Collection: Millisecond-level response, supports scheduled/triggered reads.
- Edge Computing Capabilities:
- Data filtering (moving average, median filter)
- Anomaly detection (threshold, standard deviation algorithms)
- Data compression (reduces cloud bandwidth usage)
Cloud & Local Communication
- Data Transmission:
- Secure channels: TLS/SSL encryption
- Protocols: MQTT (default), HTTP/HTTPS, WebSocket
- Resumable Uploads: Local data caching during network outages with auto-recovery.
Remote Control & Command Dispatch
- Web-Based Control:
- Button commands, parameter configuration, batch operations
- Command Queue Management: Prevents concurrency conflicts with priority settings.
Device Management
- PLC Registration & Monitoring:
- Device info (IP, model, firmware version)
- Real-time online status (heartbeat mechanism)
- Firmware Updates: OTA push with breakpoint resumption.
Security Mechanisms
- User Access Control:
- Role-based permissions (Admin, Operator, Read-Only)
- OAuth 2.0 / JWT authentication
- Data Security:
- End-to-end encryption (AES-256)
- Tamper-proof logs (blockchain optional)
Alerts & Logging
- Real-Time Alarms:
- Triggers: Data thresholds, device offline, communication errors
- Notifications: Email, SMS, WebHook
- Audit Logs: Tracks user actions and system events, supports CSV export.
Visualization & Analytics
- Built-In Dashboards:
- Grafana integration (pre-configured templates)
- Custom report generation
- Data Export: CSV, Excel, API for third-party tools.
Key Advantages
- ✅ Universal Protocol Support – Covers 90% of industrial devices
- ✅ Edge-Cloud Synergy – Reduces bandwidth costs
- ✅ Military-Grade Security – End-to-end protection
- ✅ Plug-and-Play – Standardized templates & APIs
- (For detailed technical specifications or case studies, let us know!)
Data Acquisition & Edge Processing Module Function Overview This module enables real-time data collection from industrial PLCs/devices, local preprocessing, and secure transmission to the cloud.
Device Connection
- Supported Hardware: PLCs (Siemens, Allen-Bradley, etc.)
- Sensors (Temperature, Pressure, Vibration)
- Protocols: Modbus TCP/RTU | OPC UA | EtherNet/IP
Gateway Processing
- High-speed data acquisition
- Hardware-level protocol handling
- Data parsing & filtering (e.g., noise reduction)
- Custom logic for edge analytics
Cloud Integration
- Transmission Protocols:
- MQTT (recommended for real-time)
- HTTP/HTTPS (REST API)
- Data Format: JSON/Protobuf
Technical Highlights
- ✔ Low Latency: Sub-100ms response time
- ✔ Offline Cache: Stores 72+ hours of data if disconnected
- ✔ Plug-and-Play: Auto-detects PLCs via LLDP
Visualization Example
- Blue Flow: PLC → Gateway (raw data)
- Orange Flow: Gateway → Cloud (processed data)
- Alert Icons: Highlight abnormal values
Use Cases
- Predictive maintenance (vibration analysis)
- Energy consumption monitoring
- Batch process optimization
- Need protocol-specific configuration guides? Contact us.
Cloud Data Storage & Analytics Module Real-Time Industrial Data Hub A robust cloud-based architecture for storing, processing, and visualizing time-series and relational data from your industrial operations.
Core Components
Data Storage Layer
InfluxDB
- Optimized for high-speed time-series data
- Handles 100,000+ data points per second
- Automatic retention policies (keep raw data for 30 days, aggregates for 5 years)
- Built-in downsampling for long-term trends
PostgreSQL
- Structured data management
- Stores device metadata, user profiles, and transaction logs
- ACID-compliant for mission-critical operations
- JSON support for flexible schemas
Analytics & Visualization
Grafana Dashboards
- Operational intelligence at a glance
- Customizable widgets:
- Real-time trend charts (30+ visualization types)
- KPI gauges with color thresholds
- Geographic heatmaps for distributed assets
- Multi-user collaboration with shared dashboards
Smart Alerting
- Proactive condition monitoring
- Threshold-based rules (e.g., "Temperature > 100°C for 5min")
- Escalation policies (SMS/Email/Teams notifications)
- Root-cause analysis templates
- Data Flow Architecture
Key Features:
- Sub-second latency from edge to dashboard
- Role-based data access (engineers vs managers)
- API-first design for custom integrations
Industrial Use Cases
- Predictive Maintenance
- Vibration analysis with anomaly detection
- Energy Optimization
- Live power consumption vs production output
- Batch Traceability
- Material tracking with SQL queries
Supported Data Sources:
- PLC tags | SQL databases | REST APIs | CSV imports
- [Download Datasheet] | [Request Demo]
Visual Design Notes:
- Use blue data streams (InfluxDB) and green structured links (PostgreSQL)
- Animate the Grafana dashboard with live data refresh effect
- Add security badges (TLS encryption, ISO 27001 compliant)
Here's a concise yet comprehensive English description for your Remote Control & Command Flow module: Remote PLC Control Module Secure Industrial Device Management from Anywhere End-to-End Command Flow
User Initiation
- Web/Mobile interface with role-based controls:
- Start/Stop buttons | Parameter entry fields | Emergency stop
- *Sample command: "Set Pump Speed=60%"*
Cloud Gateway
- REST API validates & queues commands
- Audit logging (who sent what, when)
- MQTT broker pushes commands to edge
Edge Execution
runtime:
- Protocol translation (Modbus/OPC UA)
- Safety interlocks verification
Fallback handler for error recovery
Key Features
- ✔ <500ms Roundtrip Latency
- ✔ Command Acknowledgment (Three-way handshake)
- ✔ Offline Mode (Queue commands when disconnected)
- ✔ Permission Granularity (E.g.: Operators can start but not configure)
Visualization Recommendations
- [User] → (HTTPS) → [Cloud API] → (MQTT) → [Edge] → (OPC UA) → [PLC]
- Feedback path flashes green on success/red on failure
Mobile UI Mockup:
- Before/After command states
- Historical command log
Security Measures
- TLS 1.3 encryption
- JWT authentication (30min expiry)
- Command checksums
Cross-Industry IIoT Solutions One Platform, Endless Applications
Industrial-Grade Security & Centralized Device Management
Multi-Layered Protection
🛡 End-to-End Encryption
- • TLS 1.3 for all communications (MQTT/HTTP/OPC UA)
- • Hardware security modules (HSM) for certificate management
🔐 Zero-Trust Architecture
- • Role-based access control (RBAC) with JWT authentication
- • IP whitelisting + Geo-fencing capabilities
Visualization Tips:
- Use shield icons with color gradients (red→green) to indicate security levels
- Animate the device table with:
- Green pulse for online devices
- Red alert pulse for critical offline devices
- Interactive permission matrix that highlights hovered cells
Compliance Badges to Include:
- ✔ IEC 62443-3-3
- ✔ NIST SP 800-82
- ✔ GDPR (for EU deployments)
Cross-Industry IIoT Solutions One Platform, Endless Applications
Smart Manufacturing
- 🏭 Industry 4.0 Transformation
- • Robotic arm with vibration sensors (Predictive Maintenance)
- • Digital twin integration (OEE Tracking)
- • AGV fleet coordination
Key Metrics:
- ↳ 30% reduction in downtime
- ↳ 15% improved production yield
Energy Infrastructure
- ⚡ Grid Intelligence
- • Smart substation monitoring (Transformer Health)
- • Gas flow metering with leak detection
- • Renewable energy forecasting
Key Metrics:
- ↳ 22% energy cost savings
- ↳ 99.97% measurement accuracy
Urban Digitalization
- 🌆 Smart City Operations
- • Adaptive traffic light control (AI-powered)
- • Air quality monitoring (PM2.5/NO₂)
- • Smart streetlight management
Key Metrics:
- ↳ 40% faster emergency response
- ↳ 35% lower emissions
Visual Design Package
- A. Isometric Dashboard Layout
- [ Factory Floor ] [ Power Grid ] [ City Map ]
- ┌────────────┐ ┌────────────┐ ┌────────────┐
- │ 机械臂 │ │ 电力塔 │ │ 交通灯 │
- │ +振动传感器 │ │ +智能电表 │ │ +环境监测 │
- └────────────┘ └────────────┘ └────────────┘
- B. Unified Design Elements
- • Background: Subtle hexagonal mesh (IoT connectivity motif)
- • Color Coding:
- Industrial: Cobalt Blue (#0047AB)
- Energy: Safety Orange (#FF7900)
- Urban: Eco Green (#50C878)
- • Icons: ISO 7000 standard symbols
C. Animated Transitions
- Hover effects showing scenario-specific KPIs
- "Data flow" pulses between devices and cloud